Bandsaw Accessories

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Band Saw Brush

The Swarf brush on a band saw machine or circular saw machine is vitally important to improving and preserving tool life.

The swarf brush helps remove chips that reside within the gullet of a saw blade, a defective or worn swarf brush can reduce the life of a saw blade significantly and increase the amount of ‘clogging’

We hold stock of both wire swarf brushes and nylon swarf brushes to suit a variety of sawing machines including Amada, Behringer, Bomar, Cosen, Danobat, Everising, hydmech, Karmetal, Kasto, Mega, Noritake and Tsune and more.

Our sizes range from 60mm – 100mm in diameter and 6mm – 17mm bores.

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Oils and lubrication

At KR Saws we stock a range of oils and lubrication that assist with the sawing process. (band saw and circular saw)

Soluble oil (coolant) – is very effective in reducing the heat generate that comes with sawing, the coolant decreases the temperature on the cutting tool which in turn increases tool life. Our soluble oil comes in containers of 25 litres.

Spraymist – helps to lubricate the machine and reduce wear and tear. It also helps swarf removal and decreases the chance of chip welding to a blade. Unfortunately spraymist doesn’t help reduce the temperature on the cutting tool like soluble oil but it is more environmentally friendly. Our spraymist is available in 5 litre and 25 litre containers. Our spraymist is also available as an Inox oil which is suitable for cutting stainless steel.

Other terms used – Band saw cutting fluid, band saw coolant, sawing lubrication.

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Wedge to prevent closing

Steel wedge to prevent blade jamming on high stressed steels and alloys such as structural steel beams and Inconel.

The wedge creates extra clearance or ‘kerf’ assisting the band saw blade through the cut.

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Band Saw Blade Tension Gauge

Correct band saw blade tension is vital to ensure cut straightness. The RÖNTGEN tension gauge quickly and accurately measures the exact blade tension while it is mounted on the band wheels.

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Band Saw Mobile Feed Measuring Device

A constant feed rate is required to archive high durability of the band saw blade, and a high cutting performance.

The Röntgen VM – 500 allows a fast and precise measurement of the feed rate (in mm/min or inch/min) during the sawing process.

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Coolant Refractometer

Soluble coolant makes an important contribution to extended blade life. It lubricates tooth tips to reduce wear and removes excessive heat from the saw blade, machine and work piece.

The mix ratio of the coolant is displayed in % by looking through the eyepiece.

The consistency of the mixture is important, if the ratio is incorrect the coolant may become ineffective and harmful to health.

We would normal recommend a mixture of between 8%- 12% but this can vary depending on the material being cut and machine conditions.

Frequently Asked Questions

Why are accessories important for optimum bandsaw performance and blade life?

Accessories play an important role in maintaining and ensuring your saw runs as smoothly as it can. Whether it be brushes, blades or measurement tools, selecting high-quality accessories contributes to the overall finish and professionalism of the job. Alternatively, cheap or poorly made accessories can do more harm than good, causing clogging, overheating or running at sub-optimal tension.

What is a swarf brush and why does my bandsaw need one?

A swarf brush sits close to the blade path and scrapes all the metal chips that accumulate between each tooth. If the blades are not maintained or kept clean from metal chips, it can result in clogging or overheating of machinery, and even welding of the metal chips to the blade. By using a swarf brush, you can avoid any unnecessary maintenance expenses or costly repairs, while also improving overall cut quality and blade sharpness.

What role does coolant or lubrication play in metal-cutting bandsaw operations?

Coolant has two main purposes: lowering the temperature during cutting while also lubricating the cutting edge of the blade. The cooling effect protects the blade from premature wear and helps to maintain its sharpness and precision, whilst regular lubrication also helps to flush out any accumulated metal chips, thus reducing overheating and wear.

What accessories help with machine feed and material support?

Accessories such as mobile feed-measuring tools help you to monitor how fast the material is being fed under load. Other helpful tools are steel wedges that can be used to prevent blade jamming when cutting structurally stressed materials, and a tension gauge, which ensures the blade to the right strain, helping to improve straightness.    
For more information, technical advice or prices please call us on 024 7661 0907 or email us on [email protected] .